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Fluorine
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Everything about Fluorine totally explained

The derivation of elemental fluorine from hydrofluoric acid is exceptionally dangerous, killing or blinding several scientists who attempted early experiments on this halogen. These men came to be referred to as "fluorine martyrs". For Moissan, it earned him the 1906 Nobel Prize in chemistry (Moissan himself lived to be 54, and it isn't clear whether his fluorine work shortened his life).
   The first large-scale production of fluorine was needed for the atomic bomb Manhattan project in World War II where the compound uranium hexafluoride (UF6) was needed as a gaseous carrier of uranium to separate the 235U and 238U isotopes of uranium. Today both the gaseous diffusion process and the gas centrifuge process use gaseous UF6 to produce enriched uranium for nuclear power applications. In the Manhattan Project, it was found that elemental fluorine was present whenever UF6 was, due to the spontaneous decomposition of this compound into UF4 and F2. The corrosion problem due to the F2 was eventually solved by electrolytically coating all UF6 carrying piping with nickel metal, which resists fluorine's attack. Joints and flexible parts were made from teflon, then a very recently discovered fluorocarbon plastic which wasn't attacked by F2.

Preparation

Industrial fluorine production starts with fluorspar (CaF2), which is heated with sulfuric acid (H2SO4) to produce anhydrous hydrogen fluoride (HF). The hydrogen fluoride is added to potassium fluoride (KF) to make potassium bifluoride (KHF2). Electrolysis of potassium bifluoride produces fluorine gas at the anode, and hydrogen gas at the cathode. This is essentially the same method employed by Moissan in 1886; the use of potassium bifluoride rather than hydrogen fluoride itself aids electrolysis by greatly increasing the conductivity. » 2 CaF2 + H2SO4 → 2 HF + CaSO4


   HF + KF → KHF2 » 2 KHF2 → 2 KF + H2 + F2

In 1986, when preparing for a conference to celebrate the 100th anniversary of the discovery of fluorine, Karl Christe discovered a purely chemical preparation involving the reaction of solutions in anhydrous HF, K2MnF6, and SbF5 at 150 °C: » F6 + 2F5 → 2F6 + F3 + ½F2

Though not a practical synthesis, it demonstrates that electrolysis isn't essential.

Safety

Elemental fluorine

Elemental fluorine (fluorine gas) is a highly toxic, corrosive oxidant, which can cause organic material, combustibles, or other flammable materials to ignite. It must be handled with great care and any contact with skin and eyes should be strictly avoided. Fluorine gas has a characteristic pungent odor that's detectable in concentrations as low as 20 ppb. As it's so reactive, all materials of construction must be carefully selected. All metal surfaces must be passivated before exposure to fluorine.

Fluoride ion

Fluoride ions are also highly toxic and must also be handled with great care and any contact with skin and eyes should be strictly avoided.

Hydrogen fluoride and hydrofluoric acid

Contact of exposed skin with hydrofluoric acid solutions poses one of the most extreme and insidious industrial threats—one which is exacerbated by the fact that hydrofluoric acid damages nerves in such a way as to make such burns initially painless. The HF molecule is a weaker acid which is significantly non-dissociated in water, and the intact molecule is capable of rapidly migrating through lipid layers of cells which would ordinarily stop an ion or partly ionized acid, and the burns it produces are typically deep. HF may react with calcium, permanently damaging the bone . More seriously, HF reaction with the body's calcium inside cells can cause cardiac arrhythmias, followed by cardiac arrest brought on by sudden chemical changes within the body (hypocalcaemia). These can't always be prevented with local or intravenous injection of calcium salts. Hydrofluoric acid spills over just 2.5% of the body's surface area (about 75 in2 or 5 dm2), despite copious immediate washing, have been fatal. If the patient survives, hydrofluoric acid burns typically produce open wounds of an especially slow-healing nature.
   Anhydrous hydrogen fluoride will rapidly form hydrofluoric acid on contact with moisture; its physiological effects are then the same.

Organic fluorides

Perfluorocarbons are generally inert and nontoxic, but there are many other fluorine compounds that have physiological effects, both good and bad. For example, fluoroacetic acid (one of the very few natural fluorine compounds) is very poisonous, while fluorouracil is an anti-cancer drug.

Further Information

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